CFBC Bolier Bed Materials

Circulating Fluidized Bed Combustion (CFBC):

CFBC technology has evolved from conventional bubbling bed combustion as a means to overcome some of the drawbacks associated with conventional bubbling bed combustion. This CFBC technology utilises the fluidised bed principle in which crushed (6–12 mm size) fuel and limestone are injected into the furnace or combustor. The particles are suspended in a stream of upwardly flowing air (60-70% of the total air), which enters the bottom of the furnace through air distribution nozzles.

The fluidising velocity in circulating beds ranges from 3.7 to 9 m/sec. The balance of combustion air is admitted above the bottom of the furnace as secondary air. The combustion takes place at 840-900 °C and the fine particles (450 microns) are elutriated out of the furnace with flue gas velocity of 4–6 m/s. The particles are then collected by the solids separators and circulated back into the furnace. Solid recycle is about 50 to 100 kg per kg of fuel burnt.

The technical standard’s and particle measurement distribution of the material is predetermined for practicality as good as economic system of the product on the foundation of technical requirement with specified fuel and boiler design.

PERFORMANCE

Fully Screened Material and Perfect Particle Size Distribution, Free from fines, dust and Over size particles eliminate wastage and reduce Consumption of material including no free flow or wastage in air during operation.
Intermediate Particle Distribution of the product in required percentage as per boiler size, height and design leads to perfect conductivity of heat in the boiler.
The Low ferric chemical property and High Initial Deformation Temperature (PCE value) makes it highly resistant to abrasion and an ideal product against clinker formation at high temperatures.
Exceptional Chemical Purity, low alkalis and moderate alumina contents of the material make it neutral in chemical nature having no chemical reaction with boiler tubes and carbon fuel. These special chemical properties increase efficiency and life span of boiler tubes as well as refractory lining.
The product is excellent in operational properties and performance. It is highly economical in use in comparison to materials processed from low Temp. Ceramic waste. Jaybharat bed material offer phenomenal saving of over 40-50% on account of perfect size, low wastage, chemical purity, high refractoriness and heat conductivity

EXTRA FEATURES

For manufacturing and offering a qualitative range of products, we have developed a state-of-the-art infrastructure facility. Our world-class facility is well-equipped with the latest machinery and advance technologies that helps us in carrying out all the business operations without any hassle.

  • Accurately Screened Material Free From Dust and Fines.
  • Perfect Particle Size Distribution.
  • Resistant Against Clinker Formation.
  • Perfect in Obtaining Smooth Fluidization.
  • Exceptional Chemical Purity.
  • High I.D.T (Initial Deformation Temperature).
  • Very Low Alkali Contents.
  • No Free Iron Particles – Processed Through Magnetic Separators.
  • Perfectly Controlled Material Density .
  • Hard Material with Dense Texture.

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